KAPA ENGINEERING

Sanitary - Hazardous - Chemical - Contaminants - Urban - Various

HEFAISTUS TECHNICAL DATA

"GREEN" waste incinerators

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Internal lining: made with a first layer of 120 mm low weight monolithic special insulating concrete and 120 mm of high quality refractory concrete resistant to high temperatures with chemical analysis (%):
Al2O3 : 71
SiO2 : 24.5
Fe2O3 : 1.1
Classification: HA 75
Refractory (S.C.): 38
Refractory under load oC: (t0.5): 2400
Raw material: Mullite / High Al. Raw Mat.
Density (gr/cm3): 2.60
Apparent porosity (% b.v.): 18
C.C.S. (N/mm2): 70

The construction material is painted steel or stainless steel.

The incinerator chamber is designed according to ASME standards for pressure and temperature.

The external surface temperature of all incinerator components is limited and considered to be T4 class. All hot surfaces above 60 oC are protected.

 

THE BASIC SMOKE TREATMENT UNIT INCLUDES

Cooling exchanger to reduce the temperature of the smoke. (stainless steel SS304)

Wet scrubber purifier (stainless steel SS304).

Activated carbon filter for odor elimination (stainless steel SS304).

Chimney 4 m, (SS 304)

Rain cover.

The drain valve.

Primary and post-combustion chambers with controlled combustion pyrolytic operation, built with electrowelded SS326L stainless steel sheets and reinforced with drawn and profiles also in SS326L stainless steel, structured so that the gases produced by the incineration process are carried in a controlled and homogeneous way, even under the most unfavorable conditions, at a temperature of >1100 °C for more than 2 seconds.
Industrial burners, MODULATING, running on methane, LPG, Diesel or hybrid, automatic type and with adequate power, complete management software, installed on the control panel.
The burners are equipped with pyrometric control equipment in order to automatically maintain both the primary chamber and the post-combustion chamber at their respective programmed temperatures.

The incinerator unit is equipped with an automatic loading system which has the appropriate dimensions to be loaded from containers for hospital, industrial, dangerous or loose waste.

Each load is transferred to the incineration location for a cycle lasting 60 minutes.

An emergency chimney is installed at the smoke outlet, built with calendered and electro-welded SS316L stainless steel sheets, all entirely lined with refractory and insulating material having the same characteristics as the combustion chambers.

• Cylindrical shape.

• Smoke outlet approximately 8 meters above the ground.

• Automatic "clapet" closing valve that opens automatically in the event of a power failure.

 

Models

HEF 30 - 50 - 100 - 200 -350

 

 Capacity hourly*

 30 - 500

 Litres / hour

Main combustion chamber

 

Post combustion chamber

 

Cimney

 

 Material

Stainless steel OPTIONAL

 Steel / Stainless steel AISI 304 - AISI 316

Main chamber burners

2-8

Gas / Diesel / Hybrid

Post combust. chamber burners

1-2

Gas / Diesel / Hybrid

 Discharge of ash

 OPTIONAL

 Loader tipping

Automatic movement

Servo-hydraulic / electric

Exchanger Flue gases /air

OPTIONAL

 Hot air production

Exchanger Flue gases / Water

OPTIONAL

Hot water production

Filtro Denox

OPTIONAL

Ceramic Bag filter reactor

Wet scrubber

OPTIONAL

Catalytic

Chimney

OPTIONAL

8 meters

Active carbon filter

OPTIONAL

3-8 Cartridges

Dedicated software

Industrial computer

Emission Continous control

OPTIONAL

Various manufacturers

* The hourly capacity depends on the nature of the material treated and its chemical and physical properties.

ALL RAW MATERIALS AND COMPONENTS ARE FROM EUROPEAN, U.K AND U.S.A ORIGIN

Electronics

Touch Screen controls and settings

10'' full color with graphics and guide

Control panel

2 doors cabinet 1200X1800X400

Main chamber temperature control

3 points

Post incineration chamber temp control

2 points

Automatic operation

PLC

Data recording function

Daily-weekly-monthly

Data recording (Time, Temp, Quant.)

USB flash

Remote Assistance

Requires internet connection

User remote control

Optional

Requires internet connection

Certifications / Warranty

Warranty for manufacturing defects

12 months

CE Conformity

Incinerator and peripherals

ATEX certification

Optional

For all the gearmotors

Complementary services

Remote assistance for 4 months

Weekdays / hours 9.00-18.00

Annual remote assistance

Optional

Weekdays / hours 9.00-18.00

On site repair 

Optional

To be agreed

Installation / Testing / Start

Optional

To be agreed

6 months maintenance (Italy)

Optional

Annual contract

6 months maintenance (Europe)

Optional

Annual contract

6 months maintenance (World)

 

Annual maintenance (Italy)

Optional

Annual contract

Annual maintenance (Europe)

Optional

Annual contract

Annual maintenance (world)

 

Transport in Italy

Optional

To be agreed

Transport in Europe

Optional

To be agreed

Transport outside Europe

Optional

To be agreed

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